DWM 27 Four Head Seamless Welding Machinery
DWM 027 Cleans the welding seam with 19 servo-axis on the upper and lower surfaces as well as inner corners of any type of white or colored profile. The software cleans unnecessary processes and sustains maximum security against virus attacks and user faults at every system start-up and turn-off. It creates a database of welding parameters of profiles defined by the user (up to 6,000 parameters). Cleaning of radius and angle inner conners saves time as it reduces the operations left in the CNC corner cleaning machine. All error messages can be monitored from the screen by the software developed by Murat Machinery Software Department. Specially designed long lasting heating plates distributes heat homogenously without being effected from weather conditions.
At automatic production mode, works according to the data obtained from window-door production software. System welds four corners of PVC frames at 90 ° angle simultaneously and with high precision. It eliminates the need for a CNC Corner Cleaning Machine. Computer controlled (PID) heat control system helps to achieve welding strength within the international standards. Heating temperature, melting and welding times can be adjusted individually for every profile type. Welding moulds can be changed quickly and easily.
The system has a 15 ”touch screen, Windows 10 operating system, a high performance industrial PC working between 0 ° C - 55 ° C without a fan. It can transfer data over wireless network connection or USB. Ability to work with high precision by the ballscrews on the motion system. Servo motors are moved by hardened steel ballscrew which provides accuracy and durability. By measurement control system, cutting length defects up to 2 mm. can be recovered. Summer / winter working mode is automatically selected. Central lubrication system eases the machine maintenance. By online connection to the entire system, remote detection of malfunctions and maintenance is available. System allows to back-up daily data on internal storage unit. Daily, weekly, monthly and annually production control with shift control system is offered.