AL 230PVC Profile Machining Center

                            

AL 230
Profile Machining Center is designed to carry out all cutting, milling,
drilling, marking, centering and face milling operations on PVC profiles
in a computer-controlled, single machine. In this way, the operations performed
on more than one cutting machine are collected in a single machine, ensuring
production speed and quality standardization, at the same time, reducing labour
cost.

AL 230
Profile Processing Center allows stacking up to 7 pieces of 7500mm long
profiles on the loading belt. The 360° rotatable servo motor controlled profile
holder has the ability to hold profiles of different designs and sizes and
drive them into the machine. Thanks to the sensor on the profile holder, the
profiles placed on the loading belt can be measured automatically and put into
production using optimization. AL 230 Profile Processing Center is a 15.6”
high-performance industrial PC with Windows 10 operating system, works without
fan between 0°C - 55°C, and offered with a user-friendly interface developed by
Haffner. It has an ergonomic hand station that is integrated with the
industrial PC, allows manual intervention of the operator and at the same time
to control the speed of the milling and cutting operations. The profiles to be
milled and cut can be viewed on the computer screen in 3D and the operations
can be adjusted manually on the screen. It can work in integration with door
and window software belonging to different brands and optionally it can also
connect with SolidWorks. Apart from these connections, data can be transferred
to the machine using the USB port. With both vertical and horizontal pneumatic
clamping pistons, the profile is fixed in the best way and milling and cutting
operations are provided with minimum tolerance. The 315° rotating milling group
used in the AL 230 Profile Processing Center performs all operations on the PVC
profile with maximum precision with 8 standard spindles with 4.5kW motor
power. Thanks to the rotatable milling group, it is possible to open a drain
slot and perform drilling and milling operations in maximum flexibility with
special router bits. Thanks to the servo motors, the vertical saw with a
diameter of Ø600 mm with a precision of 0.1 mm can automatically cut at all
angles between +65° and -240°, and the horizontal saw with a diameter of Ø400
mm at all angles between 45° and 135°. Axes controlled by servo motors work at
high speed and precision, ensuring a superior cutting result.

Cutted parts
are automatically transferred to the exit station by the holding system.
Profile parts lined up on the conveyor belt at the exit station and
automatically transported to the operator.

The barcode
printer system, which works in integration with the machine, simultaneously
prints barcode on the label to be attached to the profile parts transferred to
the operator.

Labels with
barcodes are manually pasted on the profiles by the operator. Waste parts
remaining after milling and cutting are transported to the waste chamber by the
automatic conveyor system. AL 230 Profile Processing Center provides remote
control and problem detection & solution by connecting to the entire
automation system.

The
operating system automatically cleans the unnecessary processes of the last
session at every startup and shutdown of the machine, ensuring maximum security
measures against virus and user errors. Daily backup is done automatically to
the internal backup unit. The system provides the opportunity to control the
production daily, weekly, monthly and yearly with the shift control system.
There is a central lubrication system that facilitates machine maintenance.

Optionally,
by adding a servo-controlled 3-axis end milling unit, it is possible to perform
the cutting and milling operations on a single machine. In cases where
treatment is required on the front and back surfaces of the profiles, a milling
unit that can process these surfaces can be optionally added to the machine.